Hey guys, here’s our Feb 2025 Production Updates. I am currently on vacation so I will be writing this from out of the office.
AltMill
We have continued to ship out AltMill MK1s to the last of the customers in the queue and are expecting to finish in the next two weeks. Afterwards, any machines still in the queue will receive a MK2. At the time of writing, we currently have around 50 machines still left to ship in MK1.
This past month was highlighted by the launch of the AltMill MK2 and the new 2×4 foot variant. We are now expecting MK2 rails to arrive in mid-March, which will allow us to start shipping AltMill MK2 4×4 and 2×4 in late March. Given we have a reasonably large queue, we currently have approximately 300 machines to build in the queue, which means that customers ordering now may be waiting around 2-3 months for their machines if they order today.
Batch 4, which contains machines for MK2 contains 500 units, which is a mix of 2×4 and 4×4 AltMills.
AltMill MK2 2×4
We’ve recently hired a number of new team members for the packing team to help speed up the shipping for AltMills and other products and accessories. We’re also expecting a large influx of parts in Feb and March, which means we’ll also be starting to restructure and organize our space to allow for more storage space.
Batch 5, which we have started initial production planning will likely contain around 750 units, additionally to help alleviate lead times.
In other news, our engineering team has been working on a new rack and pinion system to potentially be used in 4×8 variants of the AltMill MK2. Although we don’t have a specific timeline for the development and release of this machine, we expect more news to come out near the end of the year.
LongMill
Most LongMills continue to ship out as usual. Due to a shortage of extension cables for the inductive sensors, we’ve now switched to offering inductive sensors from the AltMill with longer wiring as an alternative to be used on LongMill MK2.5 48×30 machines.
We are expecting to get new cables in the next 3 weeks, however, we are debating whether we should just offer the longer cable inductive sensors or keep the extensions in the kit.
gControl
We’ve now received our next 300 computers which are being packed and shipped right now. Since the production of the computers we’ve made some updates to the operating system to significantly improve the loading time for gSender. We do have instructions on how to do this on our resources, but we’ve decided that re-flashing all the computers would improve the customer experience and would be worth the extra work.
We are now sold out on our second batch of 300 computers. Due to high demand, we’ve ordered another 500 computers, which are now on the way. We are expecting them at the start of March, which is when the next batch will also ship.
Pallets of computers ready to be packed
The majority of the new batch from the 300 have now been shipped and we are continuing to pack and ship as we clear out the new stock.
Vortex Rotary Axis
We are still waiting on additional extrusions for the 48″ wide variant of the Vortex Rotary Axis due to customs inspections for the parts en route. We are expecting to receive these parts and resume shipping the Vortex Rotary axis in the next 2 weeks. 30″ variants are continuing to ship without delay.
AutoSpin T1
We are expecting the first batch of around 35 routers for testing to be completed in Feb 16. We will ship them to around 20 assigned beta testers and industry partners once they arrive. We’re currently working on testing with a wide variety of machines including Onefinities, Shapeokos, and more, to ensure compatibility.
Hey everyone! Thanks for sharing your cribbage board projects made on the LongMill/AltMill.
Last Week’s Winners
We’re excited to announce that Dave Olson, David Elderkin, Dave Mauger, Michel Bellerive, Jeffrey Maxwell, and Eric Woodruff are the cribbage board contest winners. A prize is on its way!
We also want to take a moment to thank everyone who has participated in our Weekly Themed Contests. We’ve loved seeing your creativity! As things get busier on our end, we’ll be putting the contest on pause, but we hope to bring it back in the future.
We appreciate your support and can’t wait to see what you make next!
Hey there! Disclaimer: This is a guest blog article, the views and opinions expressed in this guest post are those of the author and do not necessarily reflect the official stance of Sienci Labs.
Guest Blog by Ryan Drapela from Cutting It Close
Introduction
There’s a lot of chatter about Etsy being “dead.” High fees, fierce competition, and constant platform changes have left many woodworkers questioning whether it’s worth it. The truth is, Etsy is still a fantastic platform—if you understand how to use it to your advantage.
Whether you’re looking to make a little extra cash or build a thriving business, Etsy can work for you. Here’s how to make it happen.
Common Etsy Concerns (And Why They’re Not Dealbreakers)
Fees Feel High At around 15%, Etsy’s fees can seem steep. However, when you compare it to alternatives like paid ads, trade shows, or launching your own website, Etsy provides a cost-effective way to get traffic to your products. Think of it as paying for customers you wouldn’t have found otherwise.
Too Much Competition It’s true that some niches on Etsy are highly saturated. But instead of fighting for scraps in crowded markets, consider “swimming where there are no sharks.” Look for underserved niches or create unique twists on popular products to stand out.
The Fear of Copycats Copycats are inevitable, but they can only replicate your designs—they can’t duplicate your expertise, customer service, or ability to stay ahead. By continuously improving your listings, offering stellar photos, and focusing on quality, you’ll always have the upper hand.
Strategies for Etsy Success
Find Your Focus Etsy favors shops that specialize in specific product lines. Instead of selling a mix of unrelated items, choose a niche that makes it easy for Etsy to categorize your shop and recommend it to the right buyers. A focused approach not only boosts visibility but also builds trust with customers.
Get Found To drive traffic, create multiple listings for the same product tailored to different occasions or audiences. For instance, a handcrafted walnut clipboard can be marketed as a teacher gift, spa accessory, or personalized office supply. Eye-catching photos are critical—spend time perfecting your product images to stand out in search results.
Convert Browsers into Buyers Once someone clicks, make it easy for them to say “yes.” Offer clear photos showing angles, sizes, and details. Use concise, descriptive text to remove doubts, and keep product options simple to avoid overwhelming potential customers.
Etsy as a Lead Funnel
Etsy isn’t just a marketplace—it’s a tool to build your brand. When businesses or organizations buy your products, reach out to explore future opportunities or referrals. By using Etsy as a stepping stone, you can grow your woodworking business beyond the platform.
Take the Guesswork Out of Etsy Success
Etsy is an incredible platform—if you know how to make it work for you. That’s where the Etsy Accelerator Program from CIC Academy comes in.
Get proven strategies to boost traffic, optimize your listings, and turn your shop into a lead generator for bigger opportunities—all in one place.
Start your free 7-day trial today and get the tools, guidance, and confidence to succeed on Etsy.
Etsy remains a powerful platform for woodworkers who know how to use it effectively. By niching down, optimizing your listings, and focusing on customer experience, you can create a successful shop and unlock new opportunities.
Don’t let Etsy’s challenges hold you back. With guidance from CIC Academy and the Etsy Accelerator Program, you can turn your shop into a thriving business in 2025 and beyond.
Happy Friday! Thanks for sharing your 2.5D/3D projects made on the LongMill/AltMill.
Last Week’s Winners
We are happy to announce that Kevin Mary Butt, Derek Scott, John Kinsman, Gerald Tooke, Carl Tierman, and Oz Oswald are the 2.5D/3D projects contest winners. Watch out for a prize!
This Week’s Theme: Cribbage Board Projects
This week’s theme: “cribbage board projects”! Share your cribbage board creations made with your LongMill or AltMill for a chance to win free prizes!
It’s been a short 10 months since we first launched the AltMill.
We’ve learned a lot with our first batches of the AltMill and we’ve combined all those things into improvements to our latest version. We’re now excited to share our second iteration of the MK2, which bring improvements to the quality, ease of construction, and quality of life, as well as preparing for new iterations and development for the Sm-AltMill and 4×8 machines in the future.
The MK2 refers to the platform change, which means that any machine with the new design changes are part of the MK2 family, which means that the AltMill 2×4 is also a MK2 machine.
If you’re looking for more information about the AltMill MK2 2×4, please check out this other blog post.
AltMill MK2AltMill MK1
Production changes and challenges
AltMill lead times have continued to be long since the first launch of the machine. While our production rate has continued to increase over time, decreasing lead times have also coincided with increased demand, due to the growing public knowledge and interest of the AltMill. We are working on a number of things to decrease lead times and our goal is to eventually have units ready to ship in 1-2 weeks on average.
Batch sizes
To mitigate the risk of quality and technical issues in the shipping of our first batches, we’ve kept batch sizes relatively low, with Batch 1 being 50 units, Batch 2 being 200 units, and Batch 3 being 250 units. Batch 4, which we are currently in, is something of a split batch of 500 units. I am calling it a “split batch” because some components have been ordered and produced in a batch of 500 while some have been ordered in a batch of 250, based on cost, size, and our confidence in the part quality. Additionally, we’ve been working to diversify our supplier portfolio, so that we can split up parts from the same batch across two or more suppliers, allowing us to decrease lead times.
Supplier diversification
As our part complexity and quantity grow, we’ve worked to diversify our portfolio of producers and manufacturers. The first is to distribute work to decrease lead times. By using more than one manufacturer to produce the same component, we can ensure that if one manufacturer has issues or is delayed, we still have a second source for the products. Plus, if parts take a long time to make, having a smaller batch to produce can reduce the total production time.
Second, we’ve been working with different manufacturers to understand their strengths and distribute work based on their competencies. We found that some manufacturers may be proficient in extrusion production but not in machined components. Traditionally, it was easier to aggregate production to reduce the number of suppliers and logistical overhead, but at this point, we’re at the scale where it makes more sense to have manufacturers focus on their core competencies to have the best quality possible.
Production space changes
Since moving into our new space in north Waterloo in November 2023, our space has adapted significantly. We’ve implemented new racking and equipment to increase the storage capacity of our production area. However, as we increase our batch sizes, our demand for space will increase as well. At this moment, our team is working on expanding the production area with potentially taking over more of our current building, as well as looking into a second space for warehousing.
Design changes and challenges
When working on the first batch of AltMills, we encountered a number of problems, some we were expecting and some we weren’t. Much of MK2 development is to address and improve the overall manufacturability and ease of customer assembly.
Extrusion
As we found when we first developed extrusions for the LongMill MK2, we knew that ensuring the flatness and straightness of the new extrusions were going to be critical in ensuring the precision of the machine. With the AltMill, with larger rails and the addition of linear guides, tolerancing was going to be an even more important part of the process.
Having material furthest from the center of the axis of rotation or flex offers the most rigidity in a structure. This is why in the initial design, the inside of the rail did not have any cross bracing. This might be counter intuitive, but actually is the most optimal way to design the rail. However, what we learned was that having some sort of cross-bracing would improve the straightness of the rail in production. While there is a small tradeoff in weight and potential performance, these differences are negligible for the added benefit of having higher production yield.
The original design and the current design both use machined surfaces to ensure that even with some deviation in the straightness and flatness of the rail, the linear motion would still mount without binding, but we found that in extreme circumstances, the rail would be so bent that the center of the rail wouldn’t get machined at all. These rails would need to either be re-machined or scrapped.
Another unexpected small benefit was the fact that the cross-brace increased the resonant frequency of the system itself so that the machine “rings” less.
Inside of the Y railInside of the X rail
Additionally, to aid with assembly, the Y-rails come with a small extruded “ledge” that helps keep the crossbeams supported and straight. This also improves the speed of assembly as the crossbeams can be held in place by the ledge while being bolted together, and the table does not need to be flipped twice during assembly to mount the table legs.
MK2 designMK1 design
Crossbeams also now mount using a custom tall-head screw, making it impossible to drop into the rail, and improving accessibility of the screw head for easier assembly.
Custom tall-head crossbeam screws
To add one more change to the Y-axis extrusion design is the integrated dust cover for the ball screw, instead of the stainless steel covers used on the MK1, which serve the same purpose, but reduce the assembly time and total part count. The addition of the ledge for the drag chain also helps keep it aligned during use. This recessed area also exists on the X-axis rail to help align the drag chain as well.
MK2 dust coverMK1 dust cover
A last subtle difference in the MK2 extrusions is the consistent use of a more fine bead blasted and anodized finish on all extrusions including the crossbeams. This is more costly than the unanodized crossbeams used in the MK1 AltMill, but greatly enhances overall polish of the machine – even if these parts get hidden by the wasteboard.
Machining
One aspect of the manufacturing that proved to be a larger headache than expected was with the threading of the extrusion, notably, the M4s used with the linear guides and end tapping with the crossbeams. With the manufacturing of the LongMill MK2, we ended up developing a system to tap the extrusions in-house, especially since we had also started cutting rails for each of the various sizes for the LongMill as well. However, given the larger number of tapped holes, we had to bring the tapping out of house.
We found that some of the tapped holes had weak threads, causing them to strip during the assembly of the linear guides or when installing the crossbeams.
We’ve improved the quality control and documentation so that our manufacturers are able to catch poor threading, however, we recognize that ensuring proper threading would always be a part of the manufacturing process, so we are working towards bringing the machining and tapping in-house as well. As a redundancy, threaded sections of all rails have been strategically thickened for reducing the likelihood of strip-out when over-torqued.
Wire management
One of the common criticisms of the AltMill was its lack of well-thought-out wire management. This means that users would end up with a pile of wires at the SLB. Since all of the motor cables are the same length, depending on how far the motor is from the controller, the user would end up with varying amounts of excess cable. Additionally having bundles of long cables going to each corner of the machine can be unwieldy and prone to assembly error.
The MK2 implements new wiring that comes with pre-determined lengths and is pre-bundled for each axis. We’ve decided that although the packaging and supply chain may be a little more complicated on our end, ultimately, the improved tidiness and ease and speed of assembly would be worth it. This means that each cable is labelled and comes to an exact length to reach the controller. This also makes it easier to catch errors in assembly as wiring plugged into the wrong location would also be more apparent due to different wire lengths.
Additionally, each cable harness now includes an integrated limit switch cable, meaning less individual cables to route during assembly, as well as an easier time to identify where each limit switch plugs in.
Limit switches now connect to the integrated wire harness using a small locking connector. This makes installation of the switches and wiring a bit easier, as well as allows for easy replacement of limit switches if needed.
New ‘pigtail’ inductive sensors
This work is also done in conjunction with adjustments to the front and back motor plates used on the Y-axis to utilize the inside of the extrusion to hide and protect the wiring. Additionally, we’ve made some changes to the SLB-EXT controller case to make wire management easier and cleaner.*
Y-axis end plate allowing for wires to be passed through the inside of the extrusion to the rear of the machine
Please note that changes to the SLB-EXT are expected to come near the middle of the AltMill MK2 batch. Both controllers are the same and are cross-compatible with each other.
Motor covers
On the AltMill MK1, motor cables exit from the rear of the motor and curve backwards towards where the cables are routed from. In some instances, this could cause connectors to fall out, or individual cables to break in extreme cases. Early on, right after launching, the individual cable crimps were changed to prevent these individual cables from breaking or coming out, but it was still possible to have connectors become come loose from their socket.
On the AltMill MK2, molded plastic motor covers are used at all four motors to: -Mechanically secure motor connectors from coming loose -Provide strain relief for each cable harness and redirect this towards its cable routing path -Provide protection of the motor and connectors without impeding any heat dissipation of the motor.
Molded plastic motor cover
Backwards compatibility to AltMill MK1
It’s important to state here that the updates and changes made to the AltMill are primarily for ease of manufacturing and assembly. If you already have a AltMill MK1, it’s unlikely you’ll need or want to change or upgrade your machine to a MK2. Many if not most components are still cross compatible, which means that some replacement parts that will be available for the MK2 will also work with the MK1.
If I have an AltMill MK1, can I update it to the MK2?
If you already have an AltMill MK1, most of the parts are backwards compatible with the MK2. However, most of the updates made are to improve the assembly and manufacturability of the machine, so if your machine has already been assembled, there is little to no practical advantage to updating your machine from a AltMill MK1 to a MK2.
We will not have parts immediately available for purchase, but we are working stocking and uploading parts that can be used between the two machines.
Additionally, if you already have a MK1 on order and would like to change your order to a MK2, please contact us. Please note that changing your order from a MK1 to a MK2 may delay the shipping of your order, plus have a price difference, as we will complete shipping of AltMill MK1 before AltMill MK2.
Electronics and software remain the same and will continue to be updated in line with the MK2. Resources and instructions, and tutorials will still continue to be relevant to both versions of the machine.
If I have an AltMill 2×4, can I update it to a 4×4?
Theoretically yes. To update it to a 4×4 size, you’ll need to replace the Y-axis rails, ball screws, motor harnesses and add an additional 2 crossbeams. It is our plan to have, as we currently do for the LongMill, parts available for purchase in our store for modifications and changes. However, the cost of the conversion on an individual basis may be high, and we don’t have a specific timeline or roadmap for a dedicated kit or instructions, so we strongly recommend ordering and committing to the size that you plan to use for the long term.
Pricing
Base price for AltMill 4×4 goes from $3990CAD to $4290CAD or $2950USD to $3160USD, ($300CAD difference or $210USD difference).
Base price for AltMill 2×4 to be $3890CAD or $2790USD.
Pricing for spindles and other accessories remains the same.
We are adjusting pricing for the AltMill to reflect some of the changes and improvements we’re making to the MK2 and better reflect our current costs for production.
The AltMill 4×4 MK2 and AltMill 2×4 will be available to order with updated pricing on Jan 29th, 2025 11AM EST. On Jan 29th, only the AltMill MK2 versions will be available for order.
Please note that this is expected pricing but pricing may change.
Hey everyone! Thanks for sharing your inlay projects made on the LongMill/AltMill.
Last Week’s Winners
We are happy to announce that Andrew Kissling, Sasha Vojvodin, Corey Winter, Jim Powers, Sean Hagerty, and Mike O’Neal are the inlay projects contest winners. A prize is on its way!
This Week’s Theme: 2.5D/3D Projects
This week’s theme is “2.5D or 3D projects”! Post your nature reliefs, multi-sided carvings, guitars, flags, or any projects incorporating a 2.5D or 3D technique using the LongMill/AltMill to win some free stuff!
Happy Friday! Thanks for sharing your multi-part projects made on the LongMill/AltMill.
Last Week’s Winners
We are happy to announce that Keven Larouche, Dave Rao, Mike McNulty, Andrew Scott, Keith Eatwell, and Josh Mensah are the mult-part projects contest winners. Watch out for a prize!
This Week’s Theme: Inlay Projects
This week’s theme is inlay projects! Share your LongMill/AltMill inlays with us for a chance to win fantastic prizes!
Happy New Year everyone! We’re looking forward to many new things coming down the pipeline for 2025.
End mill testing machine in progress
AltMill
If you haven’t heard, we are working on the launch of the AltMill 2×4 coming at the end of the month! We’ve also been working on some smaller concepts that are focused more on small precision parts and metal milling. Learn more from our article.
We made a big push to pack and ship AltMills for December. While we ran into a few delays getting parts, we managed to ship just over (put number of AltMills here).
We’ve continued to see growth in sales and popularity for the AltMill slowly, and we’re starting to run out of space in our shop to continue building them. We’re aiming to stock around 500 AltMills at a time by the end of the next batch, which means we’ll have much more significant space requirements.
For that matter, Mike has been looking at an additional 6000 sqft of space in the upstairs portion of the building, which would allow us to move some of the development and customer service team off the main floor of the building where we can expand production.
In other news, we are slowing chipping away at offering a larger, 220V 3.5KW spindle. While we believe the current 1.5KW spindle option is more than adequate, having a larger, more powerful spindle can unlock the full potential of the AltMill. There are a lot of different factors that are at play, including safety requirements, reliability, and costs that we are weighing to make sure that we get the best set up possible for users in the future.
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LongMill
LongMills have been shipping smoothly as usual.
LaserBeam and Vortex
LaserBeam is continuing to ship out as usual.
We are currently waiting on extra extrusion for the Vortex, so 30″ wide Vortex is expected to have a 1 week lead time, and 48″ wide Vortex has a 2 week lead time. Once we clear the queue later this month, we expect lead times to return to their typical 3-5 business days.
AutoSpin T1 Router
We also recently announced the new router, now officially named the AutoSpin T1 router. Learn more about it on the landing page or the article here.
Thank you so much for everyone participating in the naming contest!
gControl Panel Computers
Our second batch of 300 Panel Computers have shipped last month and are on the way to our shop. We expect to start shipping the rest of the batch mid to end of this month, which will allow us to ship computers to the rest of the customers who are waiting. We are expecting them to arrive mid-January currently.
Thanks to strong demand, we’ve started manufacturing a second batch of 500 computers. We’re expecting these computers to be ready to be ready to ship around the end of February to early March, which means that by the springtime, we’ll have enough stock to keep shipping computers out.
Gilberto has been working hard on getting lots of new features and guides implemented for gControl including:
Having gSender start up automatically when the computer is turned on.
We’ll be at the Toronto Woodworking Show from Jan 17 to 19th. If you want to see the AltMill, LongMill, and all our other cool do-dads and accessories, make sure to check us out at the show!
Happy New Year! Thanks for sharing your projects made on the LongMill/AltMill.
Last Week’s Winners
We are happy to announce that Jack Colgrove, Chad Allen Ritchie, Erika Carter, Jonathan Haggard, Luis J Garza, and Ian Pilling are the anything projects contest winners. A prize is on its way!
This Week’s Theme: Multi-Part Projects
This week’s theme is “multi-part projects” on the LongMill/AltMill! Show us your creations made from multiple assembled pieces—whether it’s stackable trays, furniture, layered signs, or anything else that comes together in unique ways. Share your projects for a chance to win prizes!
Happy Friday! Thanks for sharing your Christmas projects made on the LongMill/AltMill.
Last Week’s Winners
We are happy to announce that Luis Sanchez, Edwin Spijker, Shannon Davis, Margaret Lockie-Binkley, Craig Pidsadowski, and Gary Guilliams are the Christmas projects part 3 contest winners. Watch out for a prize!
P.S. Sienci Labs will be closed during the holidays from Dec 25, 2024 to Jan 1, 2025. We will reopen on Jan 2, 2025. Shipping and customer support will be on pause during this time.
This Week’s Theme: Anything Projects
To wrap up the year, share any LongMill/AltMill projects over the next two weeks! We’ll pick our favourites and send cool prizes. Happy holidays and see you in the new year!