June 23 – June 30, 2023 “A Project That is Acrylic” Contest

Happy Friday, everyone! Thanks to those who entered the contest for this week, where we asked you all to post your best animal-themed projects.


Last Week’s Winners

We are happy to announce that Brendon Chill, John Lunty, Kevin McKenzie, Paul Hawkins, Pete Baker, and Robert Terry are the winners of the “A Project That is Animal-Themed” contest! A prize is on its way!


This Week’s Theme: A Project That is Acrylic

The theme of the week is “projects that are made out of acrylic”. We want to see your LongMill projects where the main base is acrylic material. Share them with us for a chance to be one of the winners of this week’s contest and win free prizes!

Have ideas for themes? Let us know by commenting down below!

Happy building!

June 16 – June 23, 2023 “A Project That is Animal-Themed” Contest

So many first projects! Thank you to those who participated in this week’s contest, where we asked you all to post the first projects created on your LongMill. 


Last Week’s Winners

We are happy to announce that F4Creations, James Richardson, Bill Woodhams, Nykita Grimes, Dave Parkerson, and Jim Hamann are the winners of the “Your First Project” contest! Watch out for a prize!


This Week’s Theme: A Project That is Animal-Themed

The theme of the week is “projects that are animal themed”. Post your favourite animal projects and share them with us for a chance to be chosen as one of the lucky winners of this week’s contest and win some free swag!

Have ideas for themes? Let us know by commenting down below!

Happy crafting!

The Next Big Release for gSender Is Here! (1.2.0)

Hey everyone!

It’s time…

After over a year of testing, debugging, and iterating we are excited to share our biggest gSender update yet!

Several of the features being released today have been in development and testing for over a year, so a big Thank You to all of those that helped us test and offer your feedback and experiences. The entire Sienci Labs team has been hard at work refining, stabilizing and speeding things up in the background, and now everyone can share in all of the new and super cool features available.

Some Quick history

You might be wondering: “a year? really? Haven’t they been updating gSender continuously?” and yes you’re right we have been.

Many typical gSender users might not know this but while gSender HAS been getting continuous updates on average every month, we’d also ‘spun-off’ what you might call a gSender sibling that we call “gSender Edge” around a year ago. The purpose of gSender Edge was to answer the question of:

With now thousands of people using gSender, we didn’t want to risk the chances that a new feature or update could ruin everyone’s experience using their CNCs, so how do we work on these new features in a safer way?

Edge Lifecycle

Edge isn’t a replacement for gSender in any way – it’s a way for us to test and get feedback on new, bigger features without exposing them to users who may not be interested or causing unexpected bugs. This follows a cycle that can be several months long where:

  1. A new Edge version is split off from Main in order to prototype some new functionality and features (you can tell when this happens because the numbering scheme will jump up from 1.1.6 to EDGE-1.2.0, for example)
  2. Edge eventually stops adding major features so it can become more refined from user feedback and squashing bugs
  3. Once everything seems stable, everything that’s been added to Edge becomes a part of Main gSender so that everyone can now enjoy the new features
  4. The process repeats

We’re happy to announce that we’re now completing that cycle for the first time and flooding a whole lot of new features into gSender!

Get ready to see a whole lot of new features that this gSender update is bringing :smiley:

We’ve spent a huge time commitment just revamping the resources with about 24 new page-lengths being added to describe all the new features and better explain existing ones; that means expanding our existing documentation by about 40%!

By the way, this means that YES this new update will be including everything from Edge 1.2.5 plus more, it also means that soon enough the Rotary/HAL version will receive all these same updates and be released as the new version of gSender Edge. Edge will always be available for anyone to try and will always be ahead of gSender by having more features albeit likely less ‘stable’.

So let’s take a peek under the hood at some of the highlights to see what all the excitement is about!

Faster and Lighter 

If you’ve ever found yourself waiting for a file to load, get ready to notice the speed increase! If your file still needs to load there’s even added in a fancy dancy new loading bar!

  • This was another big effort by our development team to speed things up under the hood and use less memory once files are loaded. There are multiple areas where on average files loaded 20% faster and gSender used 2/3rds less memory

Better protected against interrupted jobs 

If you’ve ever experienced disconnecting during a job, you will quickly wonder “where was I just now?”.
We continue to have brainstorming sessions at the Lab to think of ways to help when problems like this occur and this is a new one we think will help.

  • In specific cases where the USB port disconnects while running a job, gSender will now be able to recognize the problem and alert you about it, suggesting to reconnect and providing a line to resume from using our ‘Start from line’ feature. This allows you to restart close to the same spot you stopped on, saving time and materials.

Tested Gamepads and Shortcut Printing 

Keyboards are great, but gamepads are better! You’ve always been able to add your own gamepad profile to gSender but we’ve now done some of our own internal testing to validate some gamepads that we can recommend. With community help, we hope to continue growing this list of officially tested gamepads.

  • This shortlist of options are meant to be common, affordable, and easy to source. This currently includes: the YCCTeam Xbox controller and the Logitech F710. Now see that in gSender → Settings → Shortcuts → Gamepad you’ll find pre-made presets for these gamepads to easily load up and use.
  • Remember you can also now print a PDF of your personal keyboard or gamepad shortcuts for display in your workshop. They will quickly be committed to memory and you won’t be searching for that mouse any longer!

Set Lasers to Stun

A laser diode in harmony with a CNC router can be great because you can clamp the material to carve and then laser engrave afterwards and know that everything is still aligned. As a diode user, enjoy some of gSender’s new unique features to support them when you turn ‘Laser Mode’ on.

  • Turn on the laser at low power when running a job outline (enabled in the Spindle/Laser settings). This will help you to better see where your project is going to be located on the material
  • Automatically apply an offset from the router/spindle to the laser so all your g-code files stay aligned (configured in the Spindle/Laser settings)
  • Switch to a specialized visualization designed to show raster engraving images better than typical g-code visualizers

Previous Visualization versus New Laser Visualizer

New Diagnostics Tab

What’s up Doc? Now have a little bit more insight about your machine whether it’s testing limit switches, checking firmware or profiles, and now get all this information and more in a downloadable PDF for easy sharing!

  • Just click to ‘Download Now!’. This PDF file is meant to include information on your computer, your CNC, recent alarms / errors, any currently loaded g-code file, and more. It’s basically a treasure trove of information that you can share on community forums, Facebook groups, or with your CNC customer support; going a long way towards getting help from others on diagnosing CNC problems .

Remote Control 

Look no hands! Remote mode is exactly how it sounds, giving you the ability to connect to any device running gSender from any other device on the same network through a web browser. You’ll be jogging and zeroing from your phone before you know it :slight_smile: This feature allows you to:

  • Load in a file from your design computer outside your shop then run it on your computer inside the shop
  • Use a tablet as the primary means of controlling your CNC rather than a mouse and keyboard
  • Use your phone to jog your machine around or run other functions
  • Leverage a mini PC or Raspberry Pi as the inline (tethered) computer for cheap, fanless, and reliable operation with less effort to have a display, keyboard, and mouse

New Tool Change Support and Wizards

Isn’t it nice when someone offers to help out? We’ve hired a wizard to assist! Having options for doing some of the repetitive processes sure makes the job easier and decreases the chances of human error. Expanding on the initial options of tool changes, we’ve added new wizards that walk you through using the ‘paper method’, a touch plate, or using a tool length sensor for single file, multi-tool jobs.

  • Remember that all these new features have further reading can find in the gSender Resources! Learn about the 5 revised tool changing options, what they do, and which one would best suit you.

Anonymous Information

Completely optional, completely anonymized, can be turned off anytime, only works on internet-connected devices. More and more we’re finding it would be helpful if we knew certain features are widely used or certain errors are constantly encountered to understand how we can improve the gSender or its documentation. Remember gSender’s code is open-source and viewable by anyone so we don’t have anything to hide, so if you’re fine with us knowing things like the CNC profile you use, the computer you run gSender on, and other ways that you use the app then you can decide what you prefer for this particular setting :slight_smile:

Some other assorted features include:

  • Slider overrides for easier feed rate and spindle / laser adjustment on the fly
  • Ability to toggle between job overrides and file attributes before starting a job to fine-tune feed and speed overrides before starting a job (Using gSender – gSender Docs)
  • Get a top-down snapshot image of your job with the new SVG Visualizer that bridges the gap between a fully disabled visualizer or the full 3D one (useful for less powerful computers) (Additional Features – gSender Docs)
  • New safety tab for tracking alarms and errors and accessing safety settings
  • Soft limit warning on file load if machine has limit switches (Using gSender – gSender Docs)

Conclusions and Downloads

We hope you all enjoy everything new that’s been brought to gSender! We still have so many ideas that are in progress that either iterates on what’s just been release or brings even more new features to the table. If you’re already an Edge user, feel free to use this until the next Edge release comes out shortly where we’re working on supporting the new HAL firmware and Rotary axes

Remember that though the team has been working hard to make this a stable release and squash all of the bugs over the past 12+ months, we can’t guarantee that there won’t be the odd issue that needs to be addressed. Please let us know right away if you have any concerns or have found a new bug and our team will move quickly on it.

Many congratulations to the whole team that’s worked so hard to get to this point including the whole software development team of Kevin, Walid, and more, and to Jay and a new join Stephen for helping me with bringing all the new documentation up-to-date, as well as many other people behind the scenes!

@StephenCampbell actually also helped me to compile all this information together for this post and he wanted to add some words:

P.S. – I’m a new Sienci Labs team member! You may see me here in our community or helping out on the support side of things. I’ve been busy updating all of the documentation for this new update, check it out at Installation – gSender Docs 3 for more information on gSender. I’d love to hear your feedback!

And with that… find the link here (Release v1.2.0 · Sienci-Labs/gsender · GitHub 12) to get the latest version of gSender or go to the main gSender download page:

Note: due to the large amount of changes from 1.1.7 to 1.2.0, we weren’t able to get the typical auto-updater to won’t so you’ll need to install the new version manually. This also goes for people with Edge installed that want to download 1.2.0

Cheers everyone!
Chris

Full Notes on the new Version:

  • gSender runs noticeably faster and lighter!
    • There were multiple areas where we were able to make file processing on average 20% more efficient and reduce overall program memory usage by an average of 2/3rds due to an increased node sandbox memory size and improvements to multiple run times
    • On files that still take a while to load we’ve now added a loading bar window to show file loading progress
  • Added new job recovery functionality
    • In specific instances where your machine’s USB port disconnects from gSender during a job it’ll be able to recommend where you should restart from
  • Updates to gamepad controller support
    • List of officially tested controllers if you’d like to select a gamepad that works more reliably with gSender
    • Tested controllers come with their own pre-loaded presets
    • Improved UI for creating controller profiles
    • Available PDF printout of shortcuts to hang up near your machine
  • Better support for Laser Diodes
    • Optional low-power laser enable on outlining
    • Laser-specific visualization: there’s a different style when laser mode is on and that colour can be customized
    • Laser offset now allows for negative offset values
  • New Diagnostic tab inside the Calibrate Tool
    • See at-a-glance information on whether your limit switches, touch probe, or other pins are activated
    • General summary on your CNCs firmware settings
    • The ability to generate a Diagnostic PDF file that includes information on your computer, CNC, recent alarms / errors, any currently loaded g-code file, and more! Very handy to share with our support team or other CNCers to help diagnose problems your CNC might be experiencing
  • Remote Mode, control your CNC remotely!
    • Connect to your CNC from a myriad of other internet-connected devices for loading files from other computers or jogging and zeroing from your phone
    • Easy to set up and configure
  • Tool changing is now more fully supported by our new Wizard
    • gSender already recognized M0 and M6 commands to initialize a pause in the middle of a file
    • New processes to support using the ‘paper method’, a touch plate, or a tool length sensor (choose based on your CNC setup) now allow more flexibility in handling tool changing and in some cases can pop up a Wizard to direct you through each step and without the need for custom macros
  • Other assorted features
    • Optional Anonymous Information gathering
    • Slider overrides for easier feed rate and spindle / laser adjustment on the fly
    • Ability to toggle between job overrides and file attributes before starting a job to fine-tune feed and speed overrides before starting a job
    • Get a top-down snapshot image of your job with the new SVG Visualizer that bridges the gap between a fully disabled visualizer or the full 3D one (useful for less powerful computers)
    • Colour coded Console on certain commands like alarms and errors that can also now pop-out
  • Assorted other settings
    • New safety tab for tracking alarms and errors and accessing safety settings
    • Soft limit warning on file load if machine has limit switches
    • Customizable probe fail distance in Z
    • More visualization theme customizations for ‘light’, ‘dark’, or your own fully custom design
    • New Shortcuts for controlling Probing, Visualization, and Macros and the ability to filter shortcuts by category to easily find and edit them
    • New stats tab for tracking jobs run on your CNC
    • Custom decimal places on the DRO
  • and other bug fixes for Linux auto updates, Settings exporting, Preferred units and file unit modals, Bounding box relative movement, Shortcut printing and more!

June 9 – June 16, 2023 “Your First Project” Contest

It’s weekly contest time! Thanks to everyone who entered the contest for this week, where we asked you all to share your best accessory projects. 


Last Week’s Winners

We are happy to announce that Kris Augustine, Brendon Simmons, Mitchell Lockwood, Randy Worley, Drew Miller, and Geert Vaelen are the winners of the “A Project That is an Accessory” contest! A prize is on its way!


This Week’s Theme: Your First Project

For this week’s contest, we want you to post your first project on your LongMill. You will be amazed by how far you have come. Share them with us for a chance to be one of the winners of this week’s contest and win free prizes!

Have ideas for themes? Let us know by commenting down below!

Happy creating!

Videos You Might Have Missed Last Month (May 2023)

Hey everyone. Here are some informative videos that you might have missed last month. Check them out below and make sure to subscribe to our YouTube channel to keep up with our CNC-related videos.

Sienci Labs Presents: The Vortex Rotary Axis

We are excited to announce that the first 300 units of the Vortex Rotary Axis are now available for pre-order!

The Vortex is a compact, precise, high-quality rotary axis we designed from scratch, with direct integration into gSender. Just like all our products, the Vortex comes with high-quality tutorials, support, and resources to make it easy to install, learn, and use your rotary axis.

Knocking It Out of the Park With the Vortex Rotary Axis

Batter up! We took a piece of wood and turned it into a beautiful customized baseball bat with the Vortex Rotary Axis. This bat is only one of many other projects the Vortex can make. 

Introducing the Vortex Rotary Axis

Take your projects to the next level with our Vortex Rotary Axis. Our Mechanical Engineers, Daniel and Johann are here to explain what it is, how it works, what it includes, what it can produce, software, other supporting features, and more.

Making an Easy and Personalized Mother’s Day Gift on Your CNC

In need of a gift idea for Mother’s Day? Well, we have one! Follow along with Scott as he demonstrates how to make a set of personalized wooden kitchen utensils with the doodles and handwriting of loved ones on the LongMill. 

June 2 – June 9, 2023 “A Project That is an Accessory” Contest

Happy Friday! Thank you to those who participated in this week’s contest, where we asked you all to post your best kitchen item or kitchen-related projects made on the LongMill.


Last Week’s Winners

We are happy to announce that Charlie Monahan, Ed Lagace, Steve Sutphin, Mark Drewitt, Phonic Bloom, and Paul Larson are the winners of the “A Project That is a Kitchen Item” contest! Lookout for a prize!


This Week’s Theme: A Project That is an Accessory

The theme for this week is “projects that are accessories”. Share with us your jewelry, phone cases, phone stands, keychains, watches, home decor, or any other accessories that were made on your LongMill, and we’ll select the best ones to send our creators amazing prizes.

Have ideas for themes? Let us know by commenting down below!

Happy making!

June 2023 Production Updates

Happy June everyone. I am sure the rest of the team shares this sentiment when I say we are enjoying the sunnier weather.

A couple of UW students working with us for the summer

Want to get news like this directly in your email inbox? Make sure to sign up for our mailing list.

You can also read last month’s production update here: https://sienci.com/2023/05/01/may-2023-production-updates/

LongMill and Extension Kit Orders

As we go into the summer season when things start to slow down in terms of orders, we’ve been catching up with the rest of the queue. We also increased staff to speed up our packing. We now have a turnaround time of just a few days. There are a few items we are running low on, such as the Delrin Anti-Backlash nuts and the v-wheels, but our new order should be arriving in the next week or two.

The past half year has been pretty busy, as this is the first time since August/September 2022, or almost 9 months that we’ve been able to get caught up. Even though it seems like a really long time for us to get caught up, during this time, we also experienced orders nearly double over the last few months, which means we’ve been playing catch up.

May has historically been the slowest time of the year for us as well, but we expect things to start to ramp up significantly in August. You can see the trends below.

Last month in May, we mentioned our extrusion die being damaged unexpectedly. The silver lining to this however is that with the fresh die, we are getting better tolerances across the length of the rail. For those not familiar, extrusion dies have to be replaced over time once the die wears and the profile changes shape to enough of a degree that the extrusion it produces is not of the correct dimensions. This means that the quality of the new Y rails should be slightly better than before.

A recent batch of T12 lead screws has arrived, with half of them being out of spec. Due to bends in the screw, we’ve been working on a way to straighten them out. Although in the long run, our priority is to make sure that they are straightened by the manufacturer, due to the large number of bent screws, we wanted to figure out a way to fix them if possible. We expect to receive the full batch of lead screws in the coming weeks, so we’ll have stock available.

While we have some QA issues to tackle, since we have parts stocked up, we expect to be able to go through our existing parts for the time being.

This lull period will allow us to divert energy into the production and assembly of the Rotary Axis, as we expect to see parts start to arrive this month.

Parts for Batch 8 continue to trickle in, with a significant number of parts slated to arrive over the next two months.

We are at the last third of machines in Batch 7, and we expect to go into Batch 8 around August 2023.

LaserBeam Orders

New LaserBeam orders are shipping generally within 2 weeks, but usually faster.

Vortex Rotary Axis

Preorders for the Vortex Rotary Axis will be available for pre-order on June 1, 2023 at 1PM Eastern Standard Time and is expected to ship in August 2023. All important details can be found in this article.

We are expecting parts to start arriving in the coming weeks, and we are prepping assembly and QA for the Rotary units. We’ve started receiving production, and we are expecting the last batch of parts to complete production around mid-July.

Price increase on Makita RT0701 Router

Due to price increases from our supplier earlier this year, we’ve increased the price for the Makita RT0701 from $150CAD to $165CAD.

Shipping Holdups from UPS from Canada to the US

We have now obtained our US EIN number and set up an entity in the US to help facilitate shipments from Canada to the US. Over the last few months, we’ve generally seen fewer holdups, but they are still occurring. Once we get everything set up, we hope that number will drop to zero.

We just set up US bank accounts so that we can also start setting up payment processors in the US. Although for most customers this probably won’t make any impact, this means that we can save on some banking and cross-border fees that happen due to the fact we are doing everything through our Canadian banking network.

There continues to be a bit of friction setting this up, since there are a few extra steps, such as setting up a physical mailing address that can forward mail to us to Canada, learning about the US tax system, and fixing some technical issues with our payment processor as we switch over.

May 26 – June 2, 2023 “A Project That is a Kitchen Item” Contest

Weekly themed contest time! Thanks to the makers who entered the contest for this week, where we asked you all to share your best sign projects.


Last Week’s Winners

We are happy to announce that Darren Jeans, Angus Hairston, Sheldon Gerber, Brian Nash, Angus Young, and Corey Daup are the winners of the “A Project That is a Sign” contest! A prize is on the way!


This Week’s Theme: A Project That is a Kitchen Item

This week’s theme is “a project made for the kitchen”! Post your noodle boards, trays, cutting boards, charcuterie boards, and other kitchen-related projects that were made using the LongMill. We will select our favourite ones and send makers some awesome things.

Have ideas for themes? Let us know by commenting down below!

Happy building!

PSA: Nylon washers are no longer needed for the assembly of LongMill MK2 machines

Customers have been calling and messaging in about missing nylon washers used for assembling their machines. Those who are watching the video instead of the assembly manual will encounter this issue.

NYLON WASHERS ARE NOT REQUIRED FOR THE ASSEMBLY OF YOUR MACHINE.

For the most up-to-date instructions on assembling your machine, please always follow the online instruction manual.

Early in the production of the LongMill MK2, we ran into some resonance issues. The patch fix was to use nylon washers between the motor spacers and gantry to help mitigate the transfer of vibrations into the machine. However, soon after, we found a better process for tuning the motors so that they can run faster with less vibration, eliminating the need for nylon washers completely.

https://resources.sienci.com/view/lmk2-issues-and-fixes/#y-axis-is-skewing-one-side-moves-further-than-the-other

In fact, improperly assembled nylon washers could introduce other minor issues, such as the chance of misalignment and skewing of the motor, due to the uneven compression of the nylon. However, if you already have nylon washers on your machine and it is working fine, please keep them on as usual as they shouldn’t cause any further issues.

May 19 – May 26, 2023 “A Project That is a Sign” Contest

So many wonderful projects! Thank you to those who participated in this week’s contest, where we asked creators to post their spring-themed projects.


Last Week’s Winners

We are happy to announce that Eric Meertens, James Stevens, Adam M Lehman, Brandon WhitneyShadd, Kirk Sturgulewski, and Misty N Darryl Drebenstedt are the winners of the “A Project That is Spring-Themed Part 2” contest! Watch out for a prize!


P.S. We will be closed Monday, May 22nd for Victoria Day and back in the office on Tuesday, May 23rd.


This Week’s Theme: A Project That is a Sign

This week’s theme is “projects that are signs”. Post your most creative sign projects that were made using your LongMill and share them with us for a chance to be one of the winners of this week’s contest and win free prizes!

Happy creating!