AltMill

Due to port strikes in Vancouver, some parts that were expected to arrive earlier in November have been delayed. We have been working on packing and preparing everything else so that we can make a big push for the end of the year to get the remaining AltMills in Batch 2 out the door.

Rails and other parts have just arrived at the start of this month. and we are resuming shipping AltMills.

All of the parts in Batch 4, which is our next 250 AltMills, are expected to finish production and arrive at the end of January.

Ben and Daniel have been chipping away at the packaging layout for the 2×4 AltMill, here’s a photo of some 3D modelling that’s been done. We are now officially starting production for the 2X4. More info to come. If you’re interested, please feel free to fill out our survey. https://forms.gle/LV9erqPFEr1boPWx7

Also, amongst other cool stuff we’ve been playing around with, here’s a look at Mike and Jon’s “SmaltMill”, designed to automate some of the tapping we do for LongMill and AltMill parts. This is part of us dabbling with the idea of using our own machines to do some of the machining and production for the LongMill and AltMill.

LongMill Spindle and Dust Shoe Kits

We are now fully stocked on LongMill Spindle and Dust Shoe Kits and they are expected to ship within 1-2 weeks of ordering.

Vortex Rotary Axis

Vortex Rotary Axis including the closed-loop stepper motors are now shipping!

LongMill

LongMill kits are shipping without delays. Our team has recently pre-packed around 150 LongMill in advance of the AltMill parts coming in, so we can focus efforts on clearing the rest of the queue.

gControl Panel Computer

We have now shipped the first 45-50 computers out! We are now in production for another 300 computers. We are expecting them to arrive in mid-January and ship to the remaining customers in our queue. We are also working on a new production batch for another 500-1000 computers as the gControl computer has been more popular than expected.

We have received a small number of customers who have not been able to turn on their computers. After working back and forth with the manufacturer, as well as doing some of our own testing, we found that a standoff may contact part of the screen driver board, causing it to turn off. We’ve addressed this problem in the upcoming batch that is currently in production.

Otherwise, we’re super excited to see that folks have already set up and started using gControl, and we look forward to getting them out to the wider audience soon.

In other news, a lot of customers have been asking if the gControl has upgradable RAM and memory. After going through the process of opening up the computers, the answer appear to be yes. Although we believe that users will not need to make changes to their computer, we believe that having the peace of mind that these parts can be upgraded and replaced is valuable to the user. You can learn more about memory updates here: https://resources.sienci.com/view/gcontrol-memory-and-storage-upgrades/

LightBurn Seller and Pricing Changes

There are some changes happening with Lightburn. If you guys don’t know, Lightburn is a software for laser cutters including the LaserBeam. We have been an official reseller for this software for some time.

The first major change is in the pricing. The original price started at 60USD and is now going to come up to 100USD. While we understand that a higher price isn’t necessarily great for customers, we do think that the software at 100USD is extremely reasonable and provides incredible functionality for lasers in general. Additionally, given that the Lightburn team has continued to provide support and updates frequently, the additional income from license sales are expected to help push development and improvements on further. This is called “Lightburn Core” now

The second major change is in the licensing structure. Originally, we were able to freely sell the software. At this moment in time, although there is no specific agreement in place, Lightburn wants us and other sellers to only offer the software as a bundle to another product. This is to reduce the number of unsavory sellers in the market who do things such as selling the same license code three times. Since each Lightburn license can be installed on three computers at a time, they can sell the same code thrice. When customers have tried to install licenses on multiple computers as they should be able to, they have found that they are not able to and adding extra burden on the Lightburn team to resolve.

I am not really a big fan of “bundling” software with products, as I believe that users should have as much freedom as possible when choosing software, especially when there are multiple options, which is why at this time we haven’t bundled or offered the software for sale on our site at the moment.

We are discussion possibly using an online portal instead, where users can buy software direct from Lightburn, but allow us to take a commission and provide some support to customers as well. I have found this to be a fairly straightforward and easy way to allow software providers to have control over the software distribution.

We are still working through this, as we do want to make sure Lightburn is able to sustainably provide software. If you want to purchase the software, you can still do so directly through them on their website.

LaserBeam and UltraBeam

As you guys might know, Ikenna has been at the forefront of the LaserBeam and UltraBeam projects. Not only have these been big projects in general but also brought to light thoughts and discussions about the structure and ownership of these projects and products. While initially, the plan was to keep UltraBeam under the Sienci Labs umbrella, it became more clear that we had to reconsider this as the project progressed.

Since the UltraBeam CO2 laser project has encountered complications as we previously noted, we have put that project on hold until we figure out the best path forward. We have heard from customers regarding our current LaserBeam product, and we continue to support the LaserBeam. However, as we’ve revisited our LaserBeam line, we’re making plans in developing and offering newer improved versions of a diode laser attachment soon. Make sure to stay tuned for more news.

You can read more about this in this article here: https://sienci.com/2024/11/26/discontinuation-of-the-ultrabeam-project/

Toronto Woodworking Show

Hope you guys got to check out the Hamilton Woodworking Show. If you haven’t, the Toronto Woodworking Show is coming up! Find out more here.

Holiday Closures

This year our offices will be closed from Dec 25th to Jan 1st. General shipping, phone support, and email support may slow down or be delayed.

Hey everyone, here are the Nov 2024 Production Updates!

AltMill

We shipped more AltMills out last month. We’ve ramped up production and you should find if you already ordered a machine that lead times may have gone down. We’ve worked on streamlining production, bringing on some more staff, training current staff with new skills in management and operations, and setting new production goals to move things along. We are aiming to finish both Batch 1 and 2, a total of 400 AltMills to be shipped and delivered by the end of Dec 2024. At this time, we currently have around 50 more machines left in Batch 2, so if you want to be part of this group, make sure to order soon!

We’ve now ramped up production for AltMills, and this past month we’ve shipped out around 70-80 units. We’re now waiting on some additional parts expected to arrive Nov 4th, and we will be aiming to keep increasing production more to clear the rest of the queue.

Some parts for Batch 2 have arrived, which means we are starting to build our next 200 AltMills. We expect the rest of the parts to arrive in November. We are currently ordering and building stock for Batch 3, which will be another 250 AltMills. Many of the parts have already been ordered for Batch 3, and we expect most of those items to arrive in Jan 2025.

We did run into a hiccup with our VFDs because this chip was changed, causing communication issues. Since then we’ve received a new batch of VFDs plus are expecting to receive new boards to replace these VFDs. This means we will have around 400 full VFDs in stock once our fix is complete.

This did slow our production a bit at the beginning, but we have been shipping machines without the VFDs first so that customers can get their machines ready prior to the spindles arriving.

Additionally, we’ve received a few messages from users about the spindles being wired incorrectly. We’ve implemented an additional QA step to check the full functionality and wiring of the spindle and VFD. Additionally, we’ve received some notes from users who have changed their VFD settings inadvertently, and so we are implementing a VFD setting lock to prevent users from changing settings without the proper precautions.

The good news is that the cables and spindle motors were here first, which means that they can be tested and packed first, so that we have some things we can work on in the meantime.

Additional to this, we’re making updates to the firmware to improve the communication and reliability between the board and the VFD. Although we expect the old chip to be more stable, updates to the firmware is expected to decrease compatibility issues for third party spindles.

As we mentioned in a prior update, we’ve been working on figuring out some improvements to make to make sure rails are straight and at the correct tolerance before assembly. Unfortunately, our current extruder continues to have some issues with having a good yield on these parts. As a way to mitigate issues and try something new, we’ve moved production to a new manufacturer for extrusions. This means we have around 200 sets arriving this month, and another 200ish sets being produced at this moment. The best case scenario is that the 200 rails we get in the next few weeks are flawless, but if there are a lot of issues, the new batch of rails should arrive a month or so later.

We’re currently working with two additional extrusion companies to build future batches of rails. These will be for Batch 3. We are also starting to work on production details for the 2×4 AltMills as well during this period.

Additionally, we’re working on vetting a few new CNC machine shops, as the shop we currently work with has been struggling with keeping up with the volume of parts we need, causing delays in their production shop. We are working on splitting up production of parts between different shops so that we can mitigate these types of issues.

In other, other news, our engineering team have started dabbling with the ATC spindle that we have in the shop. We don’t have any expected days we will have something available, but we are testing some different systems to make sure that third party support can be more streamlined, or we can understand and identify needs of the user for an ATC system.

LongMill

LongMills ship out on schedule, within a few days.

LongMill Spindle Kits, which use same components as the AltMill Spindle Kits, have also been delayed in shipping due to the same issue. We have started shipping some of the LongMill Spindle Kits, and we are expecting to have the rest of the queue completed at the end of the month.

gControl Panel Computer

The gControl Panel Computer has now launched! You can learn more about it here.

The first 40-50 units, we are aiming to ship out before the end of the month. We have now sold over 100 computers, and we are working on ordering an additional batch to cover new sales. These computers are expected to ship in December/January.

The brackets have for mounting the stand to the LongMill and AltMill, we have received the license codes for Windows 11 IOT, and we are expecting computers to arrive on Nov 1st. We have been working on filming and making the resources in anticipation of the new panel computers.

I also had a chance to test the computer with Centroid using the Ethernet cable. This opens up a wider set of options for people to use their panel computer on other CNC machines. From our testing, it worked flawlessly. Thank you John for letting us give it a whirl.

Vortex

The Vortex Rotary Axis continues to ship as usual. We’re excited to announce that our close-loop versions of the kit have started shipping.

You can now find additional resources on installation on our Resources Page.

LaserBeam

We’re excited to share the Magnetic LaserBeam Mount, compatible with standard LongMill and AltMill mounting! This has been designed to make it faster and easier to mount and unmount the laser, rather than using the screws.

Shipping and production are proceeding as normal, we currently have 27 LaserBeams packed and prepared for shipment within 1-3 days. New Driver Boards have been ordered, as well as more LaserBeam Mounts. Both will arrive well before we run out of our current stock.

We will be adding two of our LaserBeam accessories for purchase in our shop.

First is the steel LaserBeam Mount. We’ve found some of our customers enjoy using this mount for their own projects, setups and designs. Although it was designed specifically for our LaserBeam, it’s a versatile and robust piece of material.

Second is the Replacement Focus Finder Set. Every LaserBeam order is shipped with a full set but we understand that the parts are small and easy to misplace, so we created a solution.

As well as making these accessories available for purchase, we have added a new resources page to our website where you can find the design files for each accessory. Feel free to experiment and try making your own at home.

https://resources.sienci.com/view/lb-files-for-download

PWM Controllable Router

Sine we can’t call our thing the “Sprouter” anymore, I’ll just use PWM Controllable Router for now (or just “router” here for brevity). Here’s a short demo of the speed control being used to play music while cutting at the same time! (turn on your audio).

We brought down the newest version of the prototype router down to Austin TX for the Vectric UGM, where we did some basic demos switching between different speeds. We’re excited to share that we’re able to successfully control the router using a PWM signal!

Since we want to be able to make sure the router works with other popular hobby CNC machines, we’re looking for some volunteers who have machines other than an AltMill or LongMill, who’d be ok with us plugging it into their controllers. If you’d like to offer your help, please reach out!

Thank you everyone who’s been suggesting names for the router. We’re likely going to have a more official contest to help with the naming of the product, so keep an eye out for that!